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bar processing

6814772a5d263414004dd4a4 Card 2

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Bar Processing

Rebar tier machine

A rebar tier machine is a handheld, battery-operated power tool that automatically wraps and twists wire around intersecting steel reinforcement bars (rebars), significantly speeding up the construction process and reducing manual labor. Key Details and Mechanism Automation: When the user places the machine's jaw over the intersection of rebars and pulls the trigger, the device automatically feeds a specific length of tie wire, wraps it around the bars, twists the ends to secure the tie, and cuts the excess wire, all in about half a second. Power Source: Most modern rebar tiers are powered by rechargeable lithium-ion batteries, which offer portability and allow for thousands of ties per single charge. Wire Usage: The machines use specialized spools of annealed steel wire, typically 0.8mm (21 gauge) in diameter, in various finishes like black annealed or galvanized. Ergonomics: The design of the tool allows for one-handed operation and reduces the repetitive wrist and hand motions associated with manual tying using pliers, which helps prevent musculoskeletal injuries and back strain from prolonged stooping. Efficiency: Using a rebar tier machine is typically 3 to 5 times faster than manual tying, leading to increased productivity and shorter project timelines. Applications Rebar tying machines are widely used across the construction industry for various applications where steel reinforcement is needed, including: Foundations and pile foundations Concrete slabs and floor heating mesh Beams, columns, and ladders in civil building Bridges and subways

6814772a5d263414004dd4a4 Card 2

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Bar Processing

Rebar cutter machine

A rebar cutting machine is a mechanical device used in construction to cut steel reinforcement bars (rebars) to specific lengths efficiently and precisely. These machines consist of a sturdy frame, a powerful motor, cutting blades, and a system (like gears and a clutch) that converts the motor's power into the reciprocating motion needed to shear the rebar. They come in different types, including electric and manual, and can be large stationary units or smaller portable models. Key components and how they work Motor and gears: An electric motor drives a pulley, which in turn powers a series of gears that reduce the speed and increase the torque. Crankshaft and connecting rod: The geared system drives a crankshaft, which is connected to a moving blade via a connecting rod. Cutting blades: As the crankshaft moves, the connecting rod pushes the moving blade up and down against a stationary blade, creating a shearing action. Clutch: A clutch, controlled by a handle, engages or disengages the connection between the gears and the crankshaft, allowing the user to start and stop the cutting action. Support brackets: These hold the rebar in place during the cutting process. Types of machines Semi-automatic: The user manually controls the cutting process, often by using a lever or foot pedal, but the machine uses a motor to power the cutting action. Fully automatic (electric): The machine operates automatically once the rebar is in position, converting electrical energy into the kinetic energy needed for cutting. Portable handheld: Smaller, more mobile units that can be used directly on-site. Benefits Efficiency: Rebar cutters significantly increase productivity by quickly cutting large quantities of bars. Precision: They provide accurate, consistent cuts, ensuring that the rebars meet project specifications. Cost reduction: By saving time and labor, they reduce overall project costs. Safety: They offer a safer alternative to manual methods like hacksaws or angle grinders for cutting rebar.

6814772a5d263414004dd4a4 Card 2

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Bar Processing

Bar threading machine

A bar threading machine cuts threads on the ends of steel reinforcement bars (rebar) to join them with mechanical couplers, providing a stronger connection than traditional lapping or welding. These machines are available in manual, semi-automatic, and fully automatic versions and are used in construction for projects like bridges, buildings, and dams to create precise, reliable joints. Key features include handling a range of rebar diameters, high-torque motors, adjustable settings for speed and depth, safety features, and user-friendly interfaces. How it works The machine clamps the steel bar securely. It then uses a hardened die or rolling head to cut precise external threads onto the end of the rebar. This creates a threaded end that can be mechanically joined with another threaded bar using a coupler. Key features and specifications Application: Joins rebar ends using couplers, replacing traditional methods like lap splicing or welding. Bar size: Capable of handling a wide range of diameters, often from 16mm to 40mm or more, depending on the model. Thread precision: Delivers high-accuracy, repeatable results. Speed: Some machines can thread multiple bars per minute, depending on the project requirements and machine type. Threading type: Can create either cut or rolled threads, with rolled threads typically resulting in higher tensile and fatigue strength. Power: Often powered by a high-torque motor, and automatic models may require a 3-phase power supply. Materials: Built with durable materials like stainless steel and mild steel for longevity and resistance to wear. User interface: Designs often include user-friendly controls, safety guards, and an efficient cooling system for extended use. Customization: Some machines can be customized for specific project needs or standards. Benefits of using a bar threading machine Stronger joints: Threaded connections are structurally superior to lapped connections, providing greater tensile strength. Cost-effective: Reduces waste from lapping and can save on labor and transportation costs for large structures. Time-saving: Speeds up construction timelines, with some joints taking as little as one minute to complete. Increased efficiency: Allows for prefabrication and can be used in various weather conditions. Improved performance: Increases the overall tensile and fatigue strength of the rebar joint.

6814772a5d263414004dd4a4 Card 2

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Bar Processing

Bar Cutting machine

A bar cutting machine is a heavy-duty tool that uses a motor and hardened blades to shear steel reinforcing bars (rebars) to required lengths. These machines are available in semi-automatic and fully automatic models, powered by electric motors ranging from 3 HP to 20 HP, and operate at high speeds to perform cuts cleanly and efficiently. They are crucial in construction for their precision, speed, and safety in preparing rebars for concrete structures. How it works Power and operation: An electric motor drives a flywheel and a series of gears to turn a crankshaft, which in turn moves the cutting blade. Activation is typically done with a foot pedal or a manual lever, or by a fully automatic control system. Cutting action: The machine applies mechanical pressure through the blade, shearing the steel bar in a single, clean cut. Blade and material: Hardened steel blades are used to cut through various types of steel bars, including TMT rebars, and can often be re-sharpened or replaced. Key features and specifications Cutting capacity: Models can handle steel bars of diameters from 16mm up to 55mm, and sometimes even more, depending on the machine. Speed: Cutting speeds can be high, with some machines capable of up to 28 cuts per minute, while fully automatic models can achieve up to 90 cuts per minute. Construction: They are built with robust frames, often from mild steel or cast iron, to withstand heavy, high-impact operations. Some models are designed with a heavy build for stability, while others may include leveling stands for proper placement. Power: Industrial models typically run on a 3-phase power supply, often in the range of 380V to 440V. Types Semi-automatic: These are activated by a foot pedal or manual lever. Fully automatic: These are equipped with advanced control systems, push-button panels, and limit switches for high-volume production with minimal manual intervention. Safety and efficiency Safety: Bar cutting machines reduce the risks associated with manual cutting methods and protect operators with features like safety guards. Efficiency: They provide fast, accurate, and consistent cuts, which reduces labor, saves time, and improves the overall output capability of a project.

6814772a5d263414004dd4a4 Card 2

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Bar Processing

Bar bending machine

A bar bending machine is a construction tool used to bend steel bars and rebar into specific shapes for reinforced concrete structures. These machines come in manual, semi-automatic, and automatic versions to shape bars with high speed and accuracy, replacing laborious manual bending. They are crucial for creating strong foundations, beams, and columns. Function: To precisely bend steel reinforcement bars (rebar) into various angles and shapes for use in construction projects.Types:Manual: Simpler, cheaper, and hand-operated machines.Semi-Automatic/Automatic/CNC: Mechanized or computer-controlled machines that offer higher speed, precision, and consistency, while reducing labor.Benefits:Precision: CNC machines offer high accuracy, often within a tolerance of (pm 0.2) degrees.Efficiency: They significantly increase the speed of the bending process and reduce the manpower needed.Consistency: Ensure every bar is bent to the same specifications, which is vital for structural integrity.Applications: Essential for creating the reinforced framework for concrete structures like beams and columns, ensuring the strength and durability of buildings and infrastructure. 

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